[BLOG] Smarter Drive Systems for AGVs and AMRs: Why Integrated Low-Voltage Solutions Are Gaining Ground

The market for Automated Guided Vehicles (AGVs) and Autonomous Mobile Robots (AMRs) is evolving rapidly. Where the focus was previously on selecting individual components, attention is increasingly shifting toward optimizing the overall system. Efficiency, integration, and scalability play a central role in this transition. Within this development, a clear trend is emerging: the rise of integrated low-voltage drive systems.

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The MBDV low-voltage servos and motors from AMP & MOONS’ align directly with this trend. These solutions are specifically designed for mobile applications such as AGVs and AMRs, where reliability, compactness, and energy efficiency are key.

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From Separate Components to One Integrated System

In a traditional design, the motor, drive, and control system are often selected and integrated separately. This requires post-integration tuning and introduces risks in terms of compatibility, performance, and energy consumption.

With an integrated drive system, such as the MBDV series, these components are developed and applied as a single unit. This results in a more predictable system with fewer integration steps and higher efficiency. The benefits become especially clear in tangible technical and operational improvements.

Key Advantages of an Integrated Low-Voltage Drive System

 

  1. Direct battery operation (24–60 VDC)
    The system operates directly on battery voltage, eliminating the need for converters. This shortens the energy chain, reduces conversion losses, and limits heat generation. At the same time, the electrical design becomes simpler and system costs remain manageable.

  2. Compact and integrated design
    By combining motor/servo, drive, and transmission into one system, as in the MBDV series, the required space is reduced. Cabling and interfaces are also minimized, lowering mechanical, electrical, and software complexity.

  3. Ready for AGV/AMR control
    Support for CANopen (CiA402) enables straightforward and predictable integration with existing motion controllers. This is particularly important for multi-axis systems or when expanding existing installations.

  4. Integrated safety
    Safety functions such as Safe Torque Off are built directly into the drive system. This reduces the need for external components and ensures compliance with industrial safety standards.

  5. Fast commissioning
    Features such as auto-tuning and high inertia tolerance allow for quick and stable system startup. Required tuning time is minimized, accelerating implementation and facilitating scaling.

  6. Quiet and reliable operation
    Thanks to optimal system integration, vibrations and noise are reduced. This ensures stable performance, longer lifespan, and higher operational reliability, even in continuous use.

What Does This Mean in Practice?

The shift toward integrated low-voltage drive systems marks a fundamental change in how motion control is applied in AGVs and AMRs. The focus is no longer on individual components, but on the performance of the entire drive system.

The MBDV low-voltage servos and motors from AMP & MOONS’ demonstrate how this integrated approach works in practice, offering clear benefits in efficiency, integration, and scalability.

Want to know what this means for your application?

Contact us and speak with our specialists. We are happy to help you find the right drive solution for your AGV or AMR system.

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